EV Charger Installations
Electric vehicle chargers are becoming standard in residential and commercial buildings. When walls are clad with profiled panels, mounting these heavy units securely and aesthetically requires careful planning.
The Challenge
EV chargers are significantly heavier than standard power points and experience regular mechanical stress from cable insertion and removal. Mounting them on profiled cladding without proper support leads to:
- Rocking and movement during use
- Stress on mounting points over time
- Visible gaps behind the unit
- Water ingress in outdoor installations
- Poor aesthetic on premium facades
- Potential warranty issues
Supported Charger Types
Tethered Units
Tesla Wall Connector, Zappi, and similar units with attached cables. Often require larger mounting blocks.
Socket Units
Type 2 socket-only chargers. More compact footprint but still require stable mounting.
Commercial Units
Larger format DC fast chargers and multi-outlet installations for commercial properties.
The FlatClad Approach
Our Universal mounting blocks provide a stable, level platform for EV charger installation on profiled surfaces. The solid construction handles the weight and daily use stress, while the profile-matched back ensures a flush fit against your cladding.
Key Benefits
- Solid core for mechanical stability
- Profile-matched to your cladding
- Integrated conduit knockouts
- Suitable for outdoor use
Installation Notes
- • Ensure adequate structural backing behind cladding
- • Use appropriate fixings for charger weight
- • Consider cable management routing
- • Verify IP rating requirements
For Electricians & Installers
EV charger installation on profiled cladding doesn't need to be complicated. With the right mounting block specified and supplied to site, installation follows standard procedures. The spacer provides the flat surface - you provide the compliant electrical work.
Important
FlatClad spacers are mechanical levelling components only. They do not provide weatherproofing, IP ratings, or structural support beyond compression. EV charger installations must comply with AS/NZS 3000 and manufacturer requirements.
Find the Right Block
Our Universal range includes rectangular blocks suitable for most EV charger footprints. Select your cladding profile to see compatible options.